Electricians are called to work in diverse environments, from residential houses and commercial buildings to construction sites and industrial facilities. Within any of these settings, we frequently need to perform our craft in low- or no-light conditions. Whether it’s a dimly lit basement, a dark attic space or even a building where power has been shut off, the need for adequate lighting is important for safety and job efficiency.

This article will explore three different types of frequently-used lights: flashlights, headlamps and portable flood/spotlights. Each type has its own niche for use, and there are features and benefits.

Pocket flashlights

Pocket flashlights are among the most common and versatile portable light sources available. Considering that they are small and compact, most of us either have one in our pocket or close by in tool pouches. Their small size makes them an ideal choice for quick deployment, or in small tight working spaces, and they work well for illuminating a small area.

When selecting a pocket-sized flashlight, there are a few considerations:

• Size and weight: As electricians, many of us are already carrying a substantial number of tools, so a small and lightweight flashlight should be considered. It should be small enough to comfortably fit into a pocket or tool pouch, but still powerful enough to provide adequate illumination to work in.
• Brightness: Brightness is a key factor when choosing a flashlight. One with 100–300 lumens is typically sufficient for most tasks. Some flashlight models offer adjustable brightness settings that allow for flexibility depending on lighting needs.
• Durability: A good flashlight should be able to withstand daily usage and the often harsh job-site conditions. When choosing a flashlight, look for ones made from strong but lightweight materials such as aluminum or high-impact plastic. Being able to handle a drop from a ladder or use in adverse weather conditions makes shock-resistant and waterproof models desirable.
• Battery life: Given how frequently electricians use flashlights, long battery life is important. Flashlights with rechargeable batteries cut down on replacement battery costs and reduce downtime.

The Columbo Flex 250 pen light by Nebo, Roanoke, Texas, is an example of an everyday carry type of pocket flashlight with many of these crucial features. It is small and lightweight, and its aluminum construction gives it great durability. With 250 lumens, three different light modes (high, low and strobe) and a zoom feature, it will cover most of the applications we would encounter. The battery is rechargeable, and it offers the option to switch to AAA batteries if a charging source is not available.

Nebo Columbo Flex 250	Nebo Slyde King 500

Another excellent choice of flashlight is the Nebo Slyde King flashlight. While a bit larger than other models, it is a great one to carry around in a tool pouch or box. This flashlight delivers 500 lumens, and when you slide its head up, it acts like a work light to illuminate a larger work area. The base is also magnetic, allowing users to attach it to a surface for hands-free operation. In addition, its lithium-ion battery is rechargeable and can be fully charged in three hours.

Headlamps

Headlamps are an invaluable option for hands-free work. Whether it’s in a dark attic, a crawlspace or a dimly lit building, a headlamp allows for maximum mobility and convenience.

Items to consider when choosing a headlamp:

• Brightness and beam distance: A headlamp needs to illuminate the immediate work area, and one that produces between 150 and 500 lumens should be sufficient. Some models offer adjustable beam distances, focus settings and light levels, all of which can be useful depending on the task.
• Comfort and fit: Since the headlamp will be worn for extended periods of time, one that is comfortable, but snug, should be selected. Look for models that have adjustable straps and are lightweight to reduce strain on the head and neck. Many manufacturers offer models specifically designed to be used in conjunction with a hard hat.
• Battery type: Much like flashlights, headlamps are offered in rechargeable and disposable battery options. Several models offer a dual-power option that enables users to select the mode that works best. Selecting a battery option that aligns with the flashlight you already have will cut down on the need to carry additional batteries.
• Durability and water resistance: Choosing a durable headlamp that will withstand the conditions of a job site is important. Water resistance is another key factor if it will be used in inclement weather or in environments where you will be sweating, since the headlamp will be attached to the head.

Milwaukee Tool, Brookfield, Wis., offers several models. Milwaukee’s 2103 headlamp produces 350 lumens and has seven different tilt modes and three light output modes. The headlamp is also IP54-rated for water and dust resistance, making it a great choice for outdoor work. A pivoting head allows the light to be directed exactly where needed, whether it’s on the hard hat or directly on the head.

   

Klein Tools’, Lincolnshire, Ill., KHH56308 wide-beam headlamp is designed specifically to be used in conjunction with Klein hard hats. Depending on the setting used, lumens range from 150 up to an astonishing 770 lumens. Battery life is also quite high at 12 hours if used on the low setting. This headlamp is set apart from standard models in that it wraps around the hard hat more than a single lamp does and provides a much broader field of view. Another distinguishing feature is that the headlamp can attach directly to the battery compartment, which has a magnet on it, so it can be mounted to a metal surface and used as a work light.

   

Portable flood/spotlights

While flashlights and headlamps are great for more localized lighting, many times a larger area is required to be illuminated. This is where portable floodlights and spotlights are necessary. These types provide a much broader and intense range of illumination and are ideal for larger rooms or outdoor environments where visibility is needed.

Consider these key features when choosing a portable flood/spotlight:

• Brightness and beam type: Floodlights provide an even and wide amount of illumination, while a spotlight provides a more focused, long-distance beam. Depending on the task, a range from 1,000–5,000 lumens is generally adequate.
• Portability and mounting options: Models that are easy to transport and set up are desirable. Many portable lights have stands, handles or magnetic bases, which enables users to position them precisely where needed to optimize lighting of the desired area.
• Battery life and power source: Portable lights can be battery­-powered, rechargeable or plug-in options. Battery-powered options offer the greatest flexibility, but require frequent recharging or battery changes. Plug-in options provide continuous power, but must be placed near a power source (or at least within an extension cord’s range) and are less versatile.
• Durability and weather resistance: If the lights will be used outdoors or in a rugged environment, choose a light with a high durability rating. Consider models with metal casings and weather resistance.

Milwaukee Tool’s M12 Rover mounting floodlight is an excellent all-around choice for a portable light. It operates on Milwaukee’s 12V platform, so if you already have tools that use that battery type, it’s one less battery/charger type to keep track of. But don’t let its small size and weight fool you, as it can produce up to 1,000 lumens of light output—more than enough to illuminate a small room. Its mounting options also make it very versatile—it can be set up on any flat, horizontal surface, and the magnetic base also allows it to attach to a metal surface, making it well-suited for those working in and around panels or switchgear. In addition, the base has a retractable clamp that makes it perfect for attaching to studs or rafters. It is also extremely durable—it is water and dust resistant and can withstand a 9-foot drop.

   

If you need something with more power, consider Milwaukee’s 2131-20 M18 Rocket dual-power tower light. With three different light settings—high (2,500 lumens), medium (1,100 lumens) and low (700 lumens)—and up to 13 hours of run time, the light is good for most every need. It has dual-power compatibility, meaning it can operate on Milwaukee’s 18V batteries or be plugged in with an extension cord. 

The lens is impact-­resistant (as are the legs), and the entire fixture is collapsible for easy storage and transportation. It also has an impressive range of setup, with a 7-foot extension and an adjustable head that rotates 230 degrees vertically and 240 degrees horizontally.

Conclusion

Good, quality and versatile work lighting options are important for electricians, allowing us to perform our craft safely, accurately and quickly. From the convenience of pocket flashlights, to the hands-free capability of headlamps, to the broad illumination of portable floodlights and spotlights, each has their own unique purposes. 

By understanding the key features and benefits of each type, we can select the appropriate lighting for our needs. A well-rounded selection of lighting options will pay dividends in the long run.

nebo / klein tools / milwaukee tool / Aneta Esz